For information regarding other applications contact your nvent representative. Damaged heating cable can cause electrical arcing or fire. Raychem brand selfregulating heating cables consist of two parallel conductors embedded in a heating core made of conductive polymer. Raychem c910485 installation, operation and maintenance manual. Use of the manual the installation and maintenance manual is for pentairs raychem selfregulating heating cable systems on thermally insulated pipes. Com page 2 do not attempt to repair or energize damaged heating cable. Installation guidelines for fire protection systems. Design, installation and maintenance manual heat trace. To minimize the risk of fire from sustained electrical arcing if the heating cable is damaged or improp. Supervisor heat tracing controller configuration and monitoring software operations manual versions up to 2. For selfregulating floor heating consult the handbook. The manual covers general heating cable installation procedures and specific installation details and shows available connection kits. Raychem 920 series installation and operation instruction manual. This manual covers the installation of raychem raysol selfregulating heating cables and connec tions for floor heating and freezer frost heave pre vention.
Installation instructions h908 plugin power connection kit with end seal description the raychem h908 is a plugin, groundfaultprotected power connection kit for use with wintergard h311, wintergard plus h611, and wintergard wet h612 120 v heating cables. The combination of a selfregulating heating cable and a smart control unit allows for dynamic management. Alternate voltages rscc 240 vac selfregulatingheating cables can be operated at alternative. Installation instructions process heating solutions. Xltrace system electrical heat tracing heat trace nvent. The amc1a can be used to control a heat tracing circuit directly see figure 1 on back page or it can be used to control a contactor coil see figure 2. Installation and maintenance instructions for firmware versions up to and including v3. Single entry power connection with junction box installation instructions 1 8 description thejbs100aandjbs100a6are nema4xrated powerconnection kit.
Raychem selfregulating heating cable systems on thermally insulated pipes. The installation and maintenance manual is for nvents. Raychem self regulating heating cable installation youtube. To minimize the danger of fire from sustained electrical arcing if the heating cable is damaged or improperly. Raychem self regulating heating cable h612 sold by foot 120v wintergard wet raychem the information contained in these installation instructions is for use only by installers trained to raychem is a trade mark. This manual provides information pertaining to the installation, operation, testing, adjustment and maintenance of the nvent raychem elexant 4010i4020i heat tracing controllers. The e100a and e100la serve as aboveinsulation termination kits for raychem brand btv, qtvr, xtv, ktv, or vpl heating cables. Run heating cable up the roof until it is approximately 12 inches past the exterior wall into the heated area see figure 2 on page 3. View and download raychem c910485 installation, operation and maintenance manual online. This manual covers the installation of nvent raychem xltrace selfregulating heating cables and connections for commercial construction pipe systems in ordinary nonhazardous areas. Installation instructions installation instructions description the wintergard h910 splice and tee kit is for use with wintergard selfregulating heating cables to make splice, tee, and end seal con nections.
C910485 heat trace controller electrical heat tracing. For straight tracing, install the heating cable on a lower half of the pipe. The installation and maintenance manual is for nvent raychem selfregulating and power limiting heating cable systems on thermally insulated pipes and vessels only. Raychem trace it, addin software package for autodesk revit mep. Before calling the heat tracing vendor, make a visual inspection of the installation. About these instructions the installation instructions within this document describe the installation of thermon trace heating systems in typical piping applications and are suitable for use with the flexible trace heating products listed on this page. Always install tracing at the 5 or 7 oclock position on a pipe. Tes raychem heat shrink tubing is available in different varieties of materials, colors and sizes. See table on page 27 and the xl trace system installation and operation manual h58033. For selfregulating ground or surface snow melting consult the technical handbook. Electric heat tracing installation thermon manufacturing co. The kit contains materials for one splice and one end seal, or one tee connection and one end seal. Page 1 installation instructions description these kits are for use with raychem icestop, xl trace and hwat heating cables.
This installation and maintenance manual is for nvent raychem selfregulating and power limiting heattracing systems on thermally insulated pipes and vessels only. Raychem roof and gutter heat trace design guide and installation manual. Complete design guidelines, installation instructions, and safety information are pro vided in the commercial and residential selfregulating heating products application and design guide h53585, the h900 power connection kit, the h908 pluginpower connection kit, and the h921 120vground fault protected junction box. Raychem 920 series installation and operation instruction. Review the hwat cable design and compare the list of. Install the heating cable on the roof in a serpentine pattern as shown in the illustration above. This installation and operation manual is for raychem. Refer to component installation instructions add additional heating cable to trace the fittings and supports or for spiralling as required by the design specifications, or consult pentair thermal management product literature for design. These instructions are not intended for mineralinsulated mi trace. Industrial heattracing installation and maintenance manual. Read these important warnings and carefully follow all the installation instructions. Consideration shall be given to the maintenance of the system and process equipment, to energy efficiency, and to. Raychem h910 installation instructions manual pdf download.
This method of installation makes for ease of removal of pipe sections, valves or joints without a major disruption of the trace heating cables. For information regarding other applications, design assis. General information use of the manual this manual covers the installation of raychem xltrace selfregulating heating cables and con nections for commercial construction pipe systems in ordinary nonhazardous areas. To minimize the danger of fire from sustained electrical arcing if the heating cable is damaged or improperly installed, and to comply.
Raychem heat shrink harness sealing components accommodate a wide range of applications and provide protection from extreme or harsh environments regardless of size or weight. For the pentair thermal management warranty and agency approvals to apply, the instructions included in this manual and product packages must be followed. Raychem operations manual pentair thermal management. They are approved by fm and csa for use in hazardous locations. Install heating cable, using straight tracing, spiraling, or multiple tracing according to the heating cable selection and design section on page 2.
Electric heaters raychem immersion and outflow heaters are most suitable for storage tanks of oils, chemicals and any contents for raising the temperature. To minimize the danger of fire from sustained electrical arcing if the heating. Where brackets are to be fixed to a pipe and used to. It is designed for use with raychem btvcr,btvct, qtvrct, xtvct, ktvct and vplct industrialparallel heating cables. Raychem selfregulating and power limiting heating cables are. Do not use metal attachments such as pipe straps or tie wire. Commercial heattracing raychem trace heating, free raychem. This includes raychem btv, qtvr, xtv, and vpl heating cables and the appropriate raychem components. Industrial heattracing installation and maintenance. Our available heat trace products are designed for flexibility, offering selfregulating, powerlimiting, mineral insulated, and longline cables. Selection guide for selfregulating heattracing systems. This includes raychem btv, hbtv, qtvr, hqtv, xtv, hxtv, ktv, vpl heating cables and the appropriate raychem components. The primary objective is to provide an enhanced understanding of the elements of a successful heat tracing installation. Raychem xltrace system installation and operation manual pdf.
By following the design steps in the 3 sections, a bill of materials can be easily produced which includes the heating cable type, length, components and accessories needed to install the heat tracing system correctly. This includes nvent raychem btv, hbtv, qtvr, hqtv, xtv, hxtv, ktv, vpl heating cables and the appropriate raychem components. D protect all heating cable ends from moisture, contamination and mechanical damage or other interference if. Hwat system installation and operation manual h57548 important. Pipe tracing the most commonly used methods of applying heating units to a pipe are in straight lengths or snaked. Pentair raychem amc1a installation instructions pdf download. Raychem raysol system installation and operation manual. The manual covers general heating cable installation procedures and specific installation details and provides information on available accessories. Refer to component installation instructions d add additional heating cable to trace the fittings and supports or for spiralling as required by the design specifications, or consult tyco thermal controls product literature for design. Get a bill of materials and request a quotation register for this online design tool at. Raychem industrial heattracing installation and maintenance.
The heating cable is installed per manufacturers instructions with approved raychem connection kits. With over one billion feet of heat trace installed all around the world, raychem supply has the experience and knowledge to provide safe and reliable heat control for your operation. The jbs100a6 utilizes larger terminal blocks to accommodate. By submitting my contact details, i agree that i would like to receive periodic updates from thermon regarding product releases, new technologies and other thermon news. This manual assumes that the proper heat tracing design has been completed according to the pipe freeze protection and flow maintenance design guide h55838. The heat tracing authoritytm design, installation and maintenance manual industrial electric heat tracing systems installation each kit contains easytofollow installation instructions with visuals of the installation steps. Raychem xltrace system installation and operation manual for. Raychem raysol system installation and operation manual for. General information use of the manual this manual covers the installation of raychem xl trace selfregulating heating cables and con nections for commercial construction pipe systems in ordinary nonhazardous areas. This manual covers the installation of raychem xltrace selfregulating heating cables and con nections for commercial construction pipe systems in ordinary nonhazardous areas. Features of raychem wintergard wet h612 soldbythefoot heating cable. Our available heat trace products are designed for flexibility, offering selfregulating, power.
Installation and maintenance manual raychem trace heating. Raychem rayclicpc installation instructions manual pdf. These instructions are not intended for mineralinsulated mi trace heaters. Hwat hot water temperature maintenance systems installed on thermally insulated pipes only. Protect all heating cable ends from moisture, contamination and mechanical damage or other interference if. Additional copies of this user manual may be ordered separately through your nvent representative or online at.
The installation and maintenance manual is for pentair thermal. This kit ensures compliance with tyco thermal controls, nec and cec. Raychem indoor only, electric heating cable, 250 ft, 120v. For gutters and downpipes consult the technical handbook. Follow the installation steps in the gardian installation instructions. Both the e100a and the e100la are mounted on the pipe and project through the thermal insulation and cladding for ease of maintenance. This manual provides information pertaining to the installation, operations, testing, adjustment, and maintenance of all components of the raychem ngc30. Paint and pipe coatings must be dry to the touch before heating cable installation. The manual covers general heating cable installation procedures and specific installation details and shows available connection kits for the different applications. See table 15 on page 29 and the xl trace system installation and operation manual h58033. Raychem wintergard, wintergard plus, wintergard wer selec.
Complete trace heating revit schedule direct in the bim trace it is available, free of charge from autodesk seek. The raychem ngc30 is a fully wired and tested control and monitoring system used with electric heat tracing. This manual provides information pertaining to the installation, operation, testing and maintenance of the nvent raychem c910485 heat trace controller. The manual cov ers general heating cable installation procedures and specific installation details and shows available connection kits for the different applications. The following stepbystep procedures will enable you to determine the length of heating cable required to efficiently heat trace pipes, valves and flanges. Tracecalc for heat tracing in industrial applications, tracecalc pro provides. General installation instructions for self regulating trace heating systems. This includes xmia alloy 825 sheathed, xmil low temperature sheath and copper sheathed preterminated, seriesresistance mi heating cables and components. Add 6 inches of heating cable for each foot of roof edge to extend the heating cable on the. Looking for cuttol elct heating cable, 250ft l, 120v.
This installation manual will help you install a monitrace 200n heat tracing controller, as well as test and record installation of other system components. The manual covers general heating cable installation procedures and specific installation. Additional copies of this user manual may be ordered separately through your nvent representative or online at using the document number h60624. Also, refer to the industrial heat tracing installation and maintenance manual. The heating cable is installed per manufacturers instructions with approved tyco thermal controls connection kits. Self limiting self regulating heat tracing cable raychem rpg. Raychem commercial and residential self regulating heating. The connection is designed to be strapped to the pipe or mounted on the wall at the start of the heating cable circuit.
This manual covers the basics of installation and maintenance for nvent raychem series resistance sc heattracing systems. Raychem heat tracing systems must be installed correctly to ensure proper operation and to prevent shock and fire. Of these elements, one of the most important is the thermal insulation. To minimize the danger of fire from sustained electrical arcing if the heating cable is damaged or improperly installed, and to comply with pentair thermal.
Raychem industrial heattracing installation and maintenace. The manual also discusses controls, testing, and periodic maintenance. Additional copies of the operating manual may be ordered separately through your tyco thermal. Surface snow melting mi installation and operation manual. Self limiting self regulating heat tracing cable raychem rpg provides selfregulating heating cables that automatically adjust their power output to compensate for temperature changes. Use of the manual this installation and maintenance manual is for raychem selfregulating and powerlimiting heat tracing systems on thermally insulated pipes and vessels only. Plugin power connection kit with end seal installation. Raychem rpg supplies individual components, as well as, provides engineering, design, installation and maintenance of the entire system.
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